Description:
The Cylinder Honing Tool with a diameter of 118mm is designed for engine applications, featuring a 180-grit surface and a ball-type design. It effectively covers a range from 112mm to 118mm, ensuring versatile usage.
Key Features:
- Versatile Compatibility: Covers a range of 112-118mm, making it suitable for various cylinder sizes.
- Secure Holding Mechanism: The tool should be securely held in a collet, chuck, or similar device for stable operation.
- Optimal Lubrication: Ensure the tool is well coated with lubricant before entry and continues to rotate throughout the process.
- Adjustable RPM: Operates within a wide range of 60 to 1200 RPM, allowing flexibility based on tool diameter.
- Speed Recommendations: Start with a recommended spindle speed between 500-800 RPM, with a caution not to exceed 1200 RPM.
- Cutting Fluid Requirement: Must be used with a good quality cutting oil or honing fluid to minimize heat, prevent loading, and suspend removed material.
- Stroke Rate: Maintain a continuous stroke rate between 120 to 180 inches per minute for optimal results.
- Finishing Touch: Final stroking can be accelerated to develop a 45° crosshatch finish for improved performance.
Technical Information:
1. Diameter and Grit:
- Tool diameter: 118mm
- Grit: 180
2. Holding Device:
- Securely held in a collet, chuck, or similar holding device.
3. Rotation Speed:
- Operates within a range of 60 to 1200 RPM, with recommended starting speeds of 500-800 RPM.
4. Lubrication Requirement:
- Should be well coated with lubricant and rotated prior to entry, with continuous rotation until fully removed.
5. Stroke Rate:
- Maintain a continuous stroke rate between 120 to 180 inches per minute.
6. Honing Time:
- Average honing time is 10-25 seconds (5-15 strokes) for achieving the required finish.
7. Cleaning Procedure:
- Clean the cylinder with hot, soapy water, brush the cylinder wall, and dry it thoroughly. Follow up with a lint-free cloth coated in light oil or mineral spirits until the cloth remains clean.
